LIGHTER REFRIGERATED VANS, HIGHER PAYLOAD, GREATER REVENUE
Boost your payload, reduce trips, and increase efficiency with CoolKit’s industry-leading, lightweight conversions.
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Maximise Payload Efficiency for Refrigerated Vans
Payload is a vehicle’s total weight, excluding its own weight. For refrigerated vans, this includes the refrigeration unit, insulation, and temperature-sensitive goods. By optimising your van’s payload, you can enjoy benefits such as reduced costs, improved fuel economy, and greater operational efficiency. Choose CoolKit for fuel-efficient vans with high payload capacity and transport more while ensuring the integrity of your chilled or frozen goods.
At CoolKit, we are dedicated to designing and building temperature-controlled vehicles that offer the highest payloads and the most energy-efficient performance in the industry. Our unique choice of materials and engineering expertise set us apart, providing our customers with substantial cost savings and reduced environmental impact.
We combine our industry-leading insulation with precision engineering to create refrigerated vans that exceed expectations for payload, efficiency, and long-term performance. Our commitment to innovation ensures our customers benefit from reduced operational costs and a smaller environmental footprint, setting us apart as the preferred choice in temperature-controlled vehicle conversions.
Financial Impact
Maximising your van’s payload reduces costs by cutting fuel, maintenance, and labour expenses. CoolKit’s cost-saving payload solutions help businesses save money while improving efficiency.
£55k
yearly saving
For a fleet of 10 vans, potential savings exceed £55,000 annually—totaling £167,000 over three years.
Lower fuel and maintenance costs – less wear and tear, fewer trips to the mechanic.
£167k
3 year saving
Simply by choosing CoolKit, you’re reducing your fleet size while increasing profitability.
Fewer drivers are needed – saving on wages and associated costs.
Efficiency
Optimising payload boosts fuel efficiency, lowers emissions, and speeds up deliveries. For refrigerated transport, this ensures goods stay fresh and customers stay happy. CoolKit’s fuel-efficient vans with high payload make every journey count.
10%
productivity boost
With CoolKit, a fleet of 9 refrigerated vans can do the work of 10 competitor vans, giving you a 10% productivity boost.
17%
more efficient
Our insulation is 17% more efficient than competitor PET insulation. This means less energy is needed to keep the interior cool, resulting in lower running costs, reduced risk of fridge breakdowns, and improved energy efficiency.
Payload
A larger payload allows you to transport more goods per trip, boosting productivity and reducing the need for additional journeys. CoolKit ensures your refrigerated van is equipped to handle the combined weight of the refrigeration unit, insulation, and cargo efficiently. By focusing on payload optimisation, you can enhance profitability and streamline your operations.
100kg
extra payload
Vehicles converted by CoolKit are, on average, 100kg lighter than those converted using the traditional wood and fibreglass method, allowing for improved efficiency and productivity. Exact payload capacities will vary depending on the van’s make, model, and specifications.
60%
lighter
Compared to competitor materials like PET insulation, our extruded polystyrene insulation is 60% lighter.
Durability
Durable refrigerated vans withstand daily demands, reducing maintenance costs and downtime. CoolKit’s durable payload solutions are built to last, ensuring reliable operations for businesses transporting temperature-sensitive goods.
81%
more compressive strength
CoolKit insulation provides 81% greater compressive strength, making it more durable and longer-lasting, even under heavy daily use.
50%
more tensile strength
Our insulation has 50% more tensile strength, allowing it to withstand greater stress without breaking.
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Payload FAQs
How does payload impact van efficiency?
Payload directly affects a van’s efficiency in terms of fuel consumption, performance, and operating costs. A higher payload means you can transport more goods per trip, reducing the number of journeys needed. However, exceeding the payload limit can lead to increased wear and tear, reduced fuel efficiency, and potential legal issues. CoolKit’s lightweight conversions maximise payload while maintaining efficiency and durability.
What are the UK payload compliance regulations?
In the UK, commercial vehicles must not exceed their Gross Vehicle Weight (GVW), which includes the vehicle itself, passengers, fuel, and cargo. Overloading a van can result in fines, penalty points, and potential vehicle impoundment. CoolKit ensures that all conversions comply with legal weight limits while optimising payload capacity.
Which CoolKit vans offer the highest payload capacity?
CoolKit provides a range of refrigerated vans and conversions designed for maximum payload efficiency. The exact payload capacity depends on the make and model, but our lightweight insulation and innovative design ensure some of the highest payloads in the industry.
On average:
- Small, refrigerated vans benefit from an additional 40-50kg of payload.
- Larger refrigerated vans offer an extra 80-100kg compared to standard alternatives.
This added capacity allows businesses to transport more goods per trip, improving efficiency and profitability. Contact us to find the best solution for your needs.
How much weight can a CoolKit van carry?
The payload capacity of a CoolKit van varies depending on the base vehicle and conversion type. Thanks to CoolKit’s lightweight materials and design, many of our vans deliver up to 100kg more payload than conventional conversions. For precise figures specific to your vehicle, refer to our specifications or get in touch with our team for tailored advice.
Can an increased payload help me reduce my fleet size?
Yes, an increased payload capacity enables you to carry more goods per vehicle, reducing the number of vans required in your fleet. This leads to substantial savings on fuel, maintenance, insurance, and driver costs. For instance, with CoolKit, a fleet of 9 refrigerated vans can handle the same workload as 10 competitor vans, providing a 10% boost in productivity. By choosing CoolKit, you not only reduce fleet size but also enhance profitability and efficiency.
How does CoolKit’s insulation compare to traditional materials?
CoolKit’s insulation outperforms traditional materials in multiple ways. It’s 17% more efficient than competitor PET insulation, which helps reduce energy consumption and running costs. Additionally, our extruded polystyrene insulation is 60% lighter than PET, offering improved fuel efficiency and ease of handling. It also boasts 81% greater compressive strength, making it more durable, and 50% more tensile strength, which helps it withstand greater stress. This combination results in longer-lasting performance, reduced breakdown risks, and enhanced overall efficiency for your fleet.
What factors affect the payload capacity of a van?
Several factors impact a van’s payload capacity, including the base vehicle’s design, the weight of the refrigeration system, insulation materials, and the overall build of the conversion. CoolKit’s vans are engineered with lightweight materials to maximise payload while maintaining durability and efficiency.
How does payload capacity impact my business operations?
Increased payload capacity allows you to carry more goods per vehicle, reducing the need for additional vans and trips. This can lead to savings in fuel, maintenance, and labour while boosting productivity. By optimising fleet size, CoolKit helps improve efficiency and profitability. For example, a fleet of 10 vans could save over £55,000 annually, totalling £165,000 over three years. This makes CoolKit a cost-effective choice for businesses aiming to streamline operations and maximise profits.
Are CoolKit conversions compatible with electric vehicles (EVs)?
Yes, CoolKit’s lightweight conversions are particularly beneficial for electric vehicles (EVs). By reducing the overall weight of the vehicle, our insulation and conversion systems help preserve the EV’s range, ensuring that your fleet remains efficient and cost-effective.
What is the impact of payload on fuel economy?
The more weight a van carries, the more fuel it consumes, as the engine has to work harder to move the vehicle. By maximising payload while minimising the overall weight of the conversion, CoolKit helps reduce fuel consumption and running costs, making your fleet more environmentally friendly and cost-effective.
How do I know if my van is within payload regulations?
To ensure your van is within the legal payload limits, you can refer to the Gross Vehicle Weight (GVW) and the kerb weight of the vehicle, which includes the weight of the van itself, the driver, and any equipment. Subtract the kerb weight from the GVW to determine the available payload capacity. It’s important to check both the vehicle’s specifications and any modifications to ensure compliance.
